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Deep Catalytic Cracking Technology (DCC)

  • Introduction
  • Technical Characteristics

Introduction

SINOPEC DCC technology, as a commercially proven advanced technology, is a novel process derived from the petrochemical application extension of Fluid Catalytic Cracking (FCC). Breaking the limitation of conventional FCC process, DCC technology using heavy feedstocks such as VGO, VR or VGO blended with DAO etc. typically produces several times more olefin (ethylene & propylene etc.) than conventional FCC, and meanwhile generate higher octane number naphtha with higher aromatics content. DCC technology was firstly chosen & published in ‘Refining Processes Handbook’ by Hydrocarbon Processing’s editing team in 1990's. 

Technical Characteristics

1. Operation flexibility
DCC-I Mode (for maximum propylene) and DCC-II Mode (for maximum iso-olefins & gasoline) can be smoothly switched in any DCC commercial unit.
2. Feedstock adaptability 
DCC can process various heavy feeds. Kinds of feeds have been applied in commercial units: VGO, hydrotreated VGO, deasphalted oil (DAO), coker gas oil (CGO), atmospheric residue (AR) and blends of VGO and VTB, etc. More favorite products distribution can be achieved when processing paraffinic feedstock.
3. Main performances
DCC naphtha is rich in BTX, especially toluene and xylenes. The concentration of BTX is high enough to apply DCC naphtha as BTX plant feed.
4. Running cycle
Running cycle of DCC unit is normally 3 ~ 5 years, similar to FCC unit.


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